New projects to drive advanced manufacturing and AMR development

By 13 July 2020 October 22nd, 2020 Nuclear AMRC news

The Nuclear AMRC is part of four new manufacturing R&D projects supported by the Nuclear Innovation Programme, and working with two advanced modular reactor developers which have secured UK government funding.

The projects are part of a £40 million funding package to kickstart the development of next-generation nuclear technologies and unlock thousands of jobs in the low-carbon energy sector, as part of the Nuclear Sector Deal launched in 2018.

Around £5 million total has been awarded to seven new R&D projects through the advanced manufacturing and materials competition (phase 2B), part of the Nuclear Innovation Programme. All the collaborative projects are led by UK companies, including several SMEs.

The Nuclear AMRC is part of four projects:

  • Cavendish Nuclear, part of Babcock and a member of the Nuclear AMRC, is leading the Awesim project to develop automated inspection and monitoring techniques for high-quality welding. The proposed technology will enable early detection of flaws as they occur, reducing rework, repair and removing redundant mid-stage weld inspections, with significant cost and time benefits in the manufacture of nuclear components. The project will draw on research led by the Nuclear AMRC in the Simple project (pictured above), with a factory-scale demonstrator to be built at the centre’s Rotherham facility as part of the new project.
  • Createc is leading research to improve the safety and performance of weld radiography. The Cumbrian company will work with the Nuclear AMRC and TSP Engineering to combine 3D position-sensing techniques with autonomous robotics for an in-process radiographic system which is is safer, less obstructive and has higher performance than other established techniques for industrial weld inspection.
  • Laser Additive Solutions (LAS) is leading the SonicSMR project to develop high-quality additive manufacturing techniques for small modular reactor components. The project will use power ultrasonics, optical process monitoring and AI-based automated defect recognition to enable defect-free additive manufacturing, with LAS creating a fully operational additive cell at its Doncaster facility to demonstrate the technology. The Nuclear AMRC will lead research into high-power ultrasonics to improve the components’ material properties.
  • Nuclear Energy Components is leading the PITCO2C project to quantify the benefits of supercritical carbon dioxide coolant for nuclear machining, and develop a rotary coolant adaptor to allow widespread deployment of the technology on legacy machine tools. Supercritical CO2 coolants offer significant improvements in material removal rates, cost savings and reduction in environmental impact. The project builds on the Nuclear AMRC’s previous research into advanced coolants for nuclear applications, including part of the Inform project.

The other new projects are led by U-Battery, to design and build key reactor components; Rolls-Royce, to develop novel sensor technologies; and Jacobs, to develop enhanced evaluation technologies for future reactor plant.

In the second phase of the government’s advanced modular reactor competition, three companies have been awarded £10 million each to bring their AMRs closer to market:

  • Westinghouse is developing a lead-cooled fast reactor, a high-temperature fission reactor which allows flexible generation to balance intermittent renewable sources. Westinghouse UK, based at Springfields near Preston, will collaborate with 10 companies and research institutions including the Nuclear AMRC.
  • U-Battery, a subsidiary of Urenco, is working on a small high-temperature gas-cooled fission reactor for industrial applications including hydrogen production. The project is supported by UK companies and organisations including the Nuclear AMRC.
  • Tokamak Energy is developing the ST40 spherical tokamak fusion reactor, which exploits high-temperature superconductor technology to achieve the temperatures required for fusion.

“Advanced modular reactors are the next step in nuclear energy and have the potential to be a crucial part of tackling carbon emissions and climate change,” said Nadhim Zahawi, Minister for Business and Industry. “Today’s investment will immediately create new jobs in Oxfordshire, Cumbria and Lancashire. But through this vital research, the technology could also create thousands more green collar jobs for decades to come.”

The government is also investing £5 million to strengthen the UK’s nuclear regulatory regime for advanced reactors, and has released an assessment of UK R&D and supply chain capability for AMRs. The report was compiled by NNL, with the Nuclear AMRC providing the supply chain assessment.